The Monitor

Production Process Insights

How to Avoid 9 Common Errors in Fossil Power Plant SWAS Specs

Posted by Joe Kreinus on 10/12/16 2:05 PM

A steam and water analysis system (SWAS) conditions, analyzes and monitors the chemical properties of the steam and water used to generate electricity. A well-designed SWAS maximizes efficiency and output while also protecting plant assets, operators and the environment.

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Topics: Power, Steam & Water

What You Need to Know For a Stress-Free Power Plant Shutdown

Posted by Joe Kreinus on 10/5/16 11:00 AM

Shutting down a power plant is a complex process that can be stressful and complicated. But having a step-by-step process to follow can simplify the entire procedure, especially when it comes to shutting down and servicing steam and water sample conditioning systems or analyzers.

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Topics: Power, Steam & Water

How To Eliminate The Need For A SWAS Overnight Shift

Posted by Paul Williams on 9/28/16 1:44 PM

The steam and water analysis system (SWAS) is the nerve center of any power plant, and any deviation from optimal operation and consistent steam and water sampling can lead to added time and expense. In some cases, that might take the form of an overnight shift to make up for a marginally functioning SWAS.

Adding a shift is a considerable commitment and, understandably, not one plant management wants to undertake. However, alleviating this concern is possible with regular, proactive SWAS panel maintenance.

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Topics: Power, Steam & Water

How to Accurately Measure pH in High Purity Water

Posted by AJ Percival on 9/21/16 10:27 AM

Maintaining proper, slightly alkaline pH levels in boilers and Heat Recovery Steam Generators (HRSGs) is critical in preventing boiler tube corrosion that can be costly to an operation and potentially harmful to employees.

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Topics: Power, Steam & Water

How to Safely Sample Hazardous Chemicals During Production

Posted by Kevin Kirst on 9/7/16 11:06 AM

Sampling within a chemical plant can mean operators must obtain samples of a toxic chemical mixture that can include diisobutyl phthalate, ethanol, hexane, mineral oil, toluene and titanium tetrachloride.

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Topics: Downstream

5 Hidden Costs of Analyzing Non-Representative Samples

Posted by Jay Kristola on 8/31/16 1:39 PM

Multiple industries engage representative sampling. It’s a pivotal process for quality control, process control, custody transfer and regulatory compliance. The benefits of representative sampling are well known, but what is the cost of not doing so? 

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Topics: Any Application

Sentry Equipment featured in Manufacturing Today magazine

Posted by Krista Drager on 8/24/16 8:30 AM

Sentry Equipment plays an essential role in the operations of its customers. “We are a manufacturer that helps other manufacturers improve their processes,” explains Rick Steinke, Sentry Equipment VP of Operations.

Steinke’s broad statement sums up the essence of the company’s pivotal role in providing representative sampling solutions for a variety of industries, including power generation, oil & gas, food & beverage, chemical & petrochemical, cement, mining and pharmaceutical.

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Topics: Company News

Safe Chemical Container Sampling with Low-Emission Thief Sampler

Posted by John Schadt on 8/10/16 1:23 PM

Chemical companies often need to use hydrogen peroxide and solvent for synthesis and purification processes. To verify quality and integrity of these chemicals, they need to sample and analyze them. These samples can be obtained directly from intermediate bulk container (IBC) loading or unloading stations. IBC are stackable, reusable industrial containers that can safely and efficiently store and transport liquids and solid granules, including chemicals, food ingredients, solvents or pharmaceuticals.

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Topics: Downstream

Time Stamp Your Samples for Effective Process Correlation

Posted by Kevin Kirst on 8/3/16 7:30 AM

Running a safe, efficient operation requires analysis of controlled, real-time data obtained through representative sampling within a process. Nowhere is obtaining that data more critical than within a refinery, chemical or petrochemical plant. 

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Topics: Downstream, Upstream & Midstream

Selecting the Right Heat Exchanger for Your Application

Posted by Brian Winkelman on 7/27/16 9:30 AM

 

Heat exchangers are used in a variety of industries to transfer heat from one medium to another. They can heat within a process, and may be used to cool a liquid, vapor or gas (referred to as a fluid within this article) representative sample to make it safe to handle or transfer.

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Topics: Any Application