The Monitor

Production Process Insights

How to Proactively Maintain Your Sampling Equipment

Posted by Paul Williams on 3/15/17 10:30 AM

Sampling is important in any processing plant if it’s going to continue to operate safely and reliably. In chemical and petrochemical plants, obtaining representative samples that accurately provide the intelligence needed to ensure plant processes run smoothly is vital.

When processing stops due to a breakdown or when safety is compromised due to lack of inspection, maintenance or proper repair, it’s costly. Proactive and regular maintenance of your samplers is one of the best ways to maintain their peak performance and avoid malfunctions or breakdowns during use – which can lead to significant losses in plant productivity and efficiency.

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Topics: Downstream

3 Process Control Strategies You Need To Know

Posted by John V. Twork on 2/15/17 11:30 AM

The logic forming the basis of the old saying “what you can’t measure, you can’t control” has justified generations of increasingly sophisticated process monitoring and control technologies. As the requirements for continually improved manufacturing processes evolve, this trend will drive future research, development, and implementation.

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Topics: Downstream

9 Reasons to Standardize Sampling in Your Plant

Posted by Brian Winkelman on 11/2/16 10:45 AM

Building a new plant or updating an existing facility is a complicated, long-term process that involves dozens of agencies and partners. Petrochemical companies are planning to invest over $80 billion in new manufacturing infrastructure, meaning facilities will become more familiar with this process over the next few years.

We’re already seeing a new trend within this building surge: Standardizing sampler designs to maintain consistency in manual sampling systems.

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Topics: Downstream, Upstream & Midstream

How to Safely Sample Hazardous Chemicals During Production

Posted by Kevin Kirst on 9/7/16 11:06 AM

Sampling within a chemical plant can mean operators must obtain samples of a toxic chemical mixture that can include diisobutyl phthalate, ethanol, hexane, mineral oil, toluene and titanium tetrachloride.

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Topics: Downstream

Safe Chemical Container Sampling with Low-Emission Thief Sampler

Posted by John Schadt on 8/10/16 1:23 PM

Chemical companies often need to use hydrogen peroxide and solvent for synthesis and purification processes. To verify quality and integrity of these chemicals, they need to sample and analyze them. These samples can be obtained directly from intermediate bulk container (IBC) loading or unloading stations. IBC are stackable, reusable industrial containers that can safely and efficiently store and transport liquids and solid granules, including chemicals, food ingredients, solvents or pharmaceuticals.

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Topics: Downstream

Time Stamp Your Samples for Effective Process Correlation

Posted by Kevin Kirst on 8/3/16 7:30 AM

Running a safe, efficient operation requires analysis of controlled, real-time data obtained through representative sampling within a process. Nowhere is obtaining that data more critical than within a refinery, chemical or petrochemical plant. 

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Topics: Downstream, Upstream & Midstream

How oil & gas refineries can improve sampling accuracy

Posted by Israel Gamboa on 7/13/16 9:10 AM

Ideally, sampling in an oil and gas refinery should be easy for engineers to design and implement, safe for operators, and provide exactly what’s needed at the lab for quality assurance testing.

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Topics: Downstream, Upstream & Midstream

Manufacturers Should Align with Internationally Certified Suppliers

Posted by Dan Quigley on 6/23/16 7:00 AM

As companies continue to find ways to compete globally, they are expanding their worldwide reach. Operating manufacturing plants in various countries can result in a distinct competitive advantage. However, if you are working with suppliers that are not aware of and do not meet international certifications in operations and materials, delays and product rework could cost you that competitive edge.

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Topics: Power, Cement, Downstream, Mining, Upstream & Midstream, Pharmaceutical, Any Application

Match Your Sampling Solutions to Our Best Suppliers

Posted by Mike Keister on 6/14/16 1:00 PM

You trust your strategic sampling partner to help you solve your representative sampling challenges. You also rely on them to tell you when, occasionally, your needs are better met by a solution they do not currently offer.

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Topics: Power, Cement, Food & Beverage, Downstream, Mining, Upstream & Midstream, Pharmaceutical, Any Application

Find the best samplers for solids and powders

Posted by Rich Gaffney on 6/7/16 10:14 AM

A number of industries routinely conduct solid and powder sampling, ranging from cement and food and beverage, to pharmaceutical, petrochemical, mining, oil and gas, and power generation. This list illustrates the wide variety of solid and powder sampling applications, and it also proves that there isn’t a one-size-fits-all sampling solution.

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Topics: Power, Cement, Food & Beverage, Downstream, Mining, Upstream & Midstream, Solids & Powder, Pharmaceutical, Any Application, Steam & Water