The Monitor

Production Process Insights

See How One Utility Reduced Man Hours - But Not Performance

Posted by Jason Thomas on 6/21/17 2:00 PM

How can an automatic flow controller streamline busy startup times? See how one utility eliminated redundant tasks and reduced man hours with our newest flow controller. This project was originally presented by Jason Thomas at the 37th Annual Electric Utility Chemistry Workshop, held June 6-8 in Champaign, Illinois.

A power plant in Florida frequently cycles, requiring plant personnel to manually adjust valves during already busy startup times. Plant operators wanted to eliminate these redundant tasks to reduce the burden on staff and more easily maintain EPRI-recommended sample velocity.

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Topics: Power, Steam & Water

Steam Sampling 101: Basics and What Really Matters

Posted by Jeff McKinney on 6/7/17 2:00 PM

What does it take to design a practical and reliable steam sampling system? Find out what you need to know to practically implement steam sampling guidelines in your process environment. 

Steam sampling is sometimes viewed as a necessary evil in a process plant. However, the absence of steam due to a boiler shutdown makes for a bad day at a refinery, petrochemical or specialty chemical plant. But one size doesn’t fit all, and a number of variables must be considered to design and implement a practical, reliable steam sampling system.

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Topics: Power, Downstream, Steam & Water

Do You Trust Your Process Analytics?

Posted by AJ Percival on 4/26/17 3:40 PM

Since a steam and water analysis system (SWAS) is critical to any power plant, any variation from optimal operation and consistent steam and water sampling can lead to problems that cause added time and expense.

The burning question is: Do you trust your process analytics?

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Topics: Power, Steam & Water

How to Understand the Cation Resin Lifespan

Posted by John Powalisz on 4/19/17 4:16 PM

Cation resin can last a few days or several months, and it can be difficult to predict the lifespan even in ideal conditions. So how do you know if your resin is still functional at any given time? What does it take to prolong the life of resin – and how do you know when it’s time to refill or regenerate it? It all starts with understanding the cation resin lifespan and the many factors that affect it. Read on so you’ll never get caught with depleted resin again.

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Topics: Power, Steam & Water

How Safer Sampling Helps Generate Green Power

Posted by Sentry Equipment on 1/25/17 11:00 AM

A large parabolic trough solar power plant in the southwest part of the U.S. uses two 125 megawatt (net) steam turbine generators to generate more than 250 megawatts of energy. Since the power plant uses solar energy to create steam that drives a turbine, the plant faces many of the same concerns as a conventional fossil fueled power plant.

Therefore, it is critical to safely monitor and measure the quality of the steam and water used when generating steam. For this reason, a conventional steam and water analysis system (SWAS) was part of the original construction.

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Topics: Power, Steam & Water

How to Avoid 9 Common Errors in Fossil Power Plant SWAS Specs

Posted by Joe Kreinus on 10/12/16 2:05 PM

A steam and water analysis system (SWAS) conditions, analyzes and monitors the chemical properties of the steam and water used to generate electricity. A well-designed SWAS maximizes efficiency and output while also protecting plant assets, operators and the environment.

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Topics: Power, Steam & Water

What You Need to Know For a Stress-Free Power Plant Shutdown

Posted by Joe Kreinus on 10/5/16 11:00 AM

Shutting down a power plant is a complex process that can be stressful and complicated. But having a step-by-step process to follow can simplify the entire procedure, especially when it comes to shutting down and servicing steam and water sample conditioning systems or analyzers.

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Topics: Power, Steam & Water

How To Eliminate The Need For A SWAS Overnight Shift

Posted by Paul Williams on 9/28/16 1:44 PM

The steam and water analysis system (SWAS) is the nerve center of any power plant, and any deviation from optimal operation and consistent steam and water sampling can lead to added time and expense. In some cases, that might take the form of an overnight shift to make up for a marginally functioning SWAS.

Adding a shift is a considerable commitment and, understandably, not one plant management wants to undertake. However, alleviating this concern is possible with regular, proactive SWAS panel maintenance.

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Topics: Power, Steam & Water

How to Accurately Measure pH in High Purity Water

Posted by AJ Percival on 9/21/16 10:27 AM

Maintaining proper, slightly alkaline pH levels in boilers and Heat Recovery Steam Generators (HRSGs) is critical in preventing boiler tube corrosion that can be costly to an operation and potentially harmful to employees.

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Topics: Power, Steam & Water

How to automate continuous sample flow at a cycling plant

Posted by Brad Taylor on 7/6/16 8:39 AM

 

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Topics: Power