The Monitor

Production Process Insights

Accurately Control Your SWAS Temperatures

Posted by AJ Percival on 8/10/20 8:00 AM

 

A steam and water analysis system (SWAS) conditions, analyzes and monitors the chemical properties of the steam and water used to generate electricity. One of the primary factors that affect the results from a SWAS is sample temperature. Controlling temperature in a SWAS requires the correct equipment to eliminate analysis compensation and sources of error in measurements to improve chemical feed accuracy and cost savings.

 

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Topics: Power, Steam & Water

Why Should You Sample in Cogeneration Plants?

Posted by John Powalisz on 7/27/20 8:00 AM

Combined steam and power facilities, also known as cogeneration plants, use heat recovery steam generators or traditional boilers to provide both high-quality steam and electric power from one fuel source. With natural gas achieving about 30-40% efficiency for power only, creating and sampling your process steam enables combined cycle cogeneration plants to operate at efficiencies between 65-90%.

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Topics: Power, Steam & Water

Match the Right Heat Exchanger to Your Application

Posted by John Powalisz on 7/20/20 8:00 AM

Many industrial processes require the addition or removal of heat and heat exchangers are often used to do this. There are many heat exchange applications within processing plants such a process heating and cooling, vapor condensing to sample conditioning. Ensure you are meeting your application needs by selecting the right specialty heat exchanger. 

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Topics: Any Application, Steam & Water

How to Succeed with Sample Conditioning

Posted by John Powalisz on 5/26/20 10:00 AM

Cycle chemistry is an often overlooked, but critical, process in a power plant that helps provide and maintain the protective layer on equipment and surfaces. Monitoring your cycle chemistry starts with sample conditioning. 

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Topics: Power, Steam & Water

What Are FFS and Are They Right for Your Plant?

Posted by John Powalisz on 3/16/20 8:00 AM

Organic cycle chemistry based on film-forming substances (FFS) is being considered more frequently as an alternative to conventional corrosion-treatment programs. Here’s what you need to know about using FFS to inhibit corrosion throughout the water and steam circuits of fossil and combined cycle/heat recovery steam generator plants.  It should be noted that a well controlled, traditional chemistry program is a heavily favored, first choice for most plants.

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Topics: Power, Steam & Water

How to Choose the Right SWAS Configuration for Your Plant

Posted by John Powalisz on 2/24/20 8:00 AM

The technical design specification is the first step in designing a steam and water analysis system (SWAS) that operates accurately, reliably and safely for your plant’s conditions. Understanding the different possible configurations when designing your SWAS can help you choose one that will maximize efficiency and output while protecting plant assets, operators and the environment.

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Topics: Power, Downstream, Steam & Water

New Wastewater Treatment to Address Heavy Weather Overflows

Posted by Sentry Equipment on 1/27/20 8:15 AM

A progressive new water treatment project near Milwaukee, WI, will help address wastewater overflows during heavy weather events, a growing concern for many municipalities. The project centers on a proactive and cost-effective solution to benefit water quality throughout the Milwaukee area and entire Great Lakes region.

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Topics: Power, Company News, Steam & Water

Maintain Accurate Steam and Water Sampling in Your Hydrocarbon Plant

Posted by John Powalisz on 1/6/20 8:07 AM

The full version of this information can be found in the January 2020 of Hydrocarbon Engineering.

A well-designed steam and water sampling system can give you the critical insights you need to monitor steam and condensate quality, cycle chemistry (power production) and identify potential problems in your Hydrocarbon plant.

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Topics: Power, Downstream, Steam & Water

How Cycle Chemistry Helps Protect Your Passive Layer

Posted by Doug Hubbard on 12/16/19 8:18 AM

The passive layer protects hydrocarbon and power plant equipment from corrosion and all the devastating effects that corrosion can cause. Cycle chemistry is critical to maintaining and protecting your passive layer – and your equipment.

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Topics: Power, Downstream, Steam & Water

The Smart Approach to Cycle Chemistry

Posted by John Powalisz on 9/23/19 8:03 AM

Cycle chemistry management is the best way to help prevent, recognize and minimize potentially devastating water chemistry events. Smart alarms assist in this by monitoring cycle chemistry, identifying chemistry events in real time and allowing chemists to take proper actions to correct conditions - preventing system damage and protecting assets.

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Topics: Power, Liquid & Slurry, Steam & Water